Rising fuel prices and growing concerns about oil supply have pushed many people to look for alternatives to petrol vehicles. In India, a new trend is gaining attention—EV conversion kits that can transform old petrol scooters and motorcycles into electric vehicles. With these kits, owners of popular models like Hero Splendor and Honda Activa can switch to electric mobility without buying a brand-new EV.
These kits replace the petrol engine with an electric system, allowing riders to save fuel costs and reduce emissions.
What Is an EV Conversion Kit?
An EV conversion kit is a set of components used to convert a petrol-powered two-wheeler into an electric vehicle. The kit usually includes:
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Electric motor
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Controller
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Battery pack
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Wiring and electronic components
During installation, the petrol engine is removed and replaced with an electric motor. The fuel tank is replaced by a battery pack. Once the setup is complete, the scooter or bike runs entirely on electricity.
One of the biggest advantages is that you do not need to buy a new electric scooter or motorcycle. Instead, you can convert the vehicle you already own.
Many companies claim that converted vehicles can offer a range of 70 to 120 kilometers on a single charge, depending on the battery and configuration. The running cost per kilometer is also significantly lower than petrol.
Government Push for Electric Mobility
The Indian government is actively promoting electric mobility to reduce fuel dependency and pollution. As a result, several startups and companies have started offering EV conversion kits for older two-wheelers.
However, there are a few important requirements:
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The conversion kit must be certified.
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Installation should be done by trained technicians.
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Vehicle registration must be updated with the RTO after conversion.
Following these rules ensures that safety standards are maintained.
Companies Offering EV Conversion Kits
GoGoA1
Mumbai-based GoGoA1 claims to be one of the first brands in India to develop EV conversion kits for motorcycles and scooters.
The company offers kits for several popular bikes, including:
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Hero Splendor
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Passion and Passion Pro
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CD Deluxe and CD Dawn
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Achiever
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Glamour
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Karizma
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Honda Shine
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Unicorn
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Livo
It also provides conversion kits for the widely used Honda Activa, including models released from 2004 to the latest versions.
Price:
The starting price for the conversion kit is around ₹35,000. With battery included, the total cost can go up to ₹95,000, depending on the model and configuration. The company offers 3 years of warranty on its kits.
Just Electric
Another Mumbai-based brand, Just Electric, provides both hybrid and automatic conversion kits.
Its Hybrid Automotive Transformation (HAT) kit allows users to run their bike on both petrol and battery power. If the battery charge becomes low, riders can switch back to petrol mode.
The company also offers Automatic Automotive Transformation (AAT) kits, which eliminate the need for gear shifting. The bike functions more like an automatic scooter.
These kits are compatible with models like:
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Bajaj Pulsar
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Hero Splendor
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Passion
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Deluxe
Pricing:
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Hybrid kit: starting from ₹35,000
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With lead-acid battery: around ₹51,000
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With LFP battery (60V 24Ah): around ₹61,000
Automatic kits start at ₹33,000 without battery and can reach ₹66,000 with battery packs. With charger included, the total cost can go up to ₹72,000.
For scooters, the conversion kit starts at ₹25,000 without battery and can reach ₹57,000 with battery and charger.
Green Tiger
Bengaluru-based startup Green Tiger focuses mainly on scooter conversions. It offers three types of kits:
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Fusion (Hybrid)
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Flex (Pure Electric)
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Swap (Swappable Battery)
These kits support several scooter models, including:
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Hero Maestro
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Pleasure
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Honda Activa
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Dio
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Aviator
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TVS Jupiter
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Suzuki Access
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Yamaha Fascino
Green Tiger’s system uses high-grade magnets and direct drive motors, reducing maintenance and improving efficiency. The motor also comes with IP67 protection, making it resistant to dust and water.
It includes a smart controller, digital display, safety alerts, and reverse mode.
Price:
Fusion and Flex kits start at around ₹51,000, while Swap kits start from ₹31,000. Installation charges may be extra.
Is EV Conversion the Future?
If petrol prices continue to rise or fuel supply becomes uncertain, EV conversion kits could become a practical solution for many two-wheeler owners. They offer a way to reuse existing vehicles while reducing running costs.
However, experts say the prices of these kits still need to become more affordable for wider adoption. As technology improves and production increases, EV conversion could become a major part of India’s shift toward electric mobility.